crystallization experiment was conducted for comparison using a 100
mL vessel in an EasyMax 102 (Mettler Toledo, U.K.) with overhead stirring
at 350 rpm. A steel pitched blade impeller with 45° inclined
blades and 38 mm diameter was used. An initial concentration of 1.0
g ibuprofen/g solvent and a solvent ratio of 3.99:1 ethanol/deionized
water was used. The solution was preheated to 50 °C to dissolve
the ibuprofen. A lower concentration was used in this batch experiment
than during the layer crystallization to enable agitation throughout
the experiment. The feed solution (100 mL, 92.01 g) was used, which
had an initial ibuprofen purity of 95.52% by relative peak area (impurity
4.48% by relative peak area). A cooling crystallization was conducted
as follows: cooling down from 50 to 35 °C at 1 °C/min, constant
temperature at 35 °C for 30 min, cooling down to 20 °C at
1 °C/min, constant temperature at 20 °C for 30 min, cooling
down to 8 °C at 1 °C/min, and constant temperature at 8
°C for 60 min. Total time for the experiment was 162 min. The
final temperature was the same as in the tube side in the falling
film crystallizer (FFC). At the end of the experiment, the crystals
produced were vacuum-filtered and weighed. A washing step was then
conducted using 40 mL of ethanol at 8 °C, vacuum-filtered, and
dried to calculate the yield.