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Lyoalfa

Manufactured by Telstar
Sourced in Spain

Lyoalfa is a laboratory equipment designed for freeze-drying or lyophilization processes. It is used to remove water from a product through the process of sublimation, converting frozen water directly into water vapor without going through the liquid state. The core function of Lyoalfa is to facilitate the freeze-drying of a variety of products, including pharmaceuticals, foods, and biologicals.

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Lab products found in correlation

4 protocols using lyoalfa

1

Production of Stable Onion Powder

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Onions (Allium cepa L. var cepa, ‘Recas’) supplied by Cebacat (Asociación Catalana de Productores-Comercializadores de Cebolla) were harvested in Lleida (Spain) and stored at 4 °C until processing. Onions free from external damages were hand-peeled, cut into 10 mm diced-pieces, packaged in bags with very low gas permeability (Doypack®, Polyskin XL, Amcor Flexibles Hispania, S.L., Granollers, Barcelona, Spain) and treated with high-pressure to obtain a stable functional ingredient as previously described [30] (link). Briefly, the high-pressure treatment (400 MPa, 5 min, 25 °C) was applied in a High Pressure Iso-Lab System [High Pressure Iso-Lab System (model FPG7100:9/2C, Stansted Fluid Power Ltd., Essex, UK)]. The onion processed was directly frozen with liquid nitrogen and freeze-dried using a lyophilizer (model Lyoalfa, Telstar, S.A., Barcelona, Spain). A subsequent pulverization of the lyophilized diced onion was carried out with an ultra centrifugal mill ZM 200 (Retsch GmbH, Haan, Germany) obtaining a particle size  ≤250 µm. The obtained onion powder was stored at −20±0.5 °C until dosage for the formulation of the diets. The nutritional and phytochemical composition, and antioxidant activity of the onion ingredient is presented in Supplementary Table S1.
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2

High-Pressure Processing of Onions

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The onion bags were treated at 400 MPa for 5 min at 25 °C. These treatment conditions were selected due to the good results in terms of health-promoting characteristics demonstrated for this HPP-treated onion by in vitro and in vivo assays carried out with Wistar rats [40 (link),41 (link),70 (link),71 (link)]. The hydrostatic pressure unit was formed by a vessel of 1925 mL capacity and it was able to work to a maximum pressure of 800 MPa and a maximum temperature of 70 °C (High Pressure Iso-Lab System, Model FPG7100:9/2C, Stansted Fluid Power LTD., Essex, UK). Two bags of packaged onions were placed into the vessel unit filled with water as a pressure-transmitting medium. The compression and decompression rates were both 3 MPa/s. Because of adiabatic compression, the maximum temperature in the vessel was 25 °C at 400 MPa. Pressure, time, and temperature were controlled by a computer program, being constantly monitored and recorded during the process.
Onion treated by high-pressure processing (HPP-treated onion) was immediately frozen with liquid nitrogen and stored at −80 °C until lyophilization (100 mTorr, −90 °C) using a lyophilizator model Lyoalfa (Telstar, Barcelona, Spain). Lyophilized samples were pulverized in an ultracentrifugal grinder ZM 200 (Retsch GmbH, Haan, Germany) to obtain a fine powder (particle size ≤ 0.5 mm), and maintained at −20 °C until analyzed.
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3

High-Pressure Processing of Onion and Apple Powders

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Raw onions (Allium cepa L. var. cepa, ‘Recas’) and apples (Mallus pumila Mill., ‘Golden delicious’) were purchased from a local supermarket (Madrid, Spain). The onions were hand-peeled and cut into 10 mm pieces. The apples were washed, divided into quarters without core, cut into 2 cm pieces with skin and quickly packed. Both cut onion and apple (approx. 120 g) were packaged in very low gas permeability bags (BB3255, Cryovac, Barcelona, Spain) and treated by high pressure (400 MPa/25 °C/5 min and 400 MPa/35 °C/5 min, respectively) (High Pressure Iso-Lab System, model FPG7100:9/2C, Stansted Fluid Power Ltd., Essex, UK). After the high pressure treatment, the onion and apple were frozen with liquid nitrogen, freeze-dried in a lyophilizer (model Lyoalfa, Telstar, S.A., Barcelona, Spain) and pulverized with an ultra-centrifugal mill ZM 200 (Retsch GmbH, Haan, Germany), obtaining a fine powder (final size particle ≤250 μm), and stored at −20 ± 0.5 °C until use. Table 1 shows nutritional composition, phytochemical compounds and antioxidant activity of the onion and the apple powder. Analyses were carried out using the methods described by González-Peña et al. (2013) [32 (link)], Colina-Coca et al. (2013) [33 (link)] and Colina-Coca et al. (2014) [34 (link)].
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4

Moisture Removal for Thermal Characterization

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Before determination of the thermal properties of the samples, the first step was to remove their moisture since previous studies demonstrate that moisture greatly interferes with the measurements of these properties (Kántor et al., 1999) . It was possible to remove more than 98% of water by lyophilization (LyoAlfa, Telstar, Spain). Since honey and syrups do not have freezable water, it was necessary to dilute them in distilled water (1 g sample/10 g water) before lyophilization (Ospina, 2014) . Diluted samples were placed in aluminium containers (5 mL in each container) and frozen at -40 °C for 24 h, at 130 mmHg. In order to remove the residual moisture, lyophilized samples were introduced in a desiccator with P2O5 (Panreac, Barcelona, Spain) to reach constant weight.
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