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Cutting system

Manufactured by EXAKT
Sourced in Germany

The Exakt Cutting System is a laboratory equipment designed for precise and uniform cutting of solid and semi-solid materials. It operates using a specialized cutting mechanism to ensure accurate and consistent results.

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8 protocols using cutting system

1

Histological Analysis of Scaffold-Embedded Bone

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The samples were fixed in 10% formalin and sequentially dehydrated in 80 to 100% ethyl alcohol, infiltrated, and embedded in Technovit 7200 resin (EXAKT, Germany). The resin was solidified with a polymerization system (EXAKT, Germany), the hardened resin blocks were sectioned by using a cutting system (EXAKT, Germany) to 200 μm thick slices, and the slices were ground to a thickness of 50 μm by using a grinding system (EXAKT, Germany). The ground slices were stained with hematoxylin and eosin and the stained bone formations in the scaffolds were observed with an optical microscope.
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2

Bone Scaffold Histology: Formalin Fixation and Resin Embedding

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The samples were fixed in 10% formalin and sequentially dehydrated in 80 to 100% ethyl alcohol, infiltrated, and embedded in Technovit 7200 resin (EXAKT, Germany). The resin was solidified with a polymerization system (EXAKT, Germany), the hardened resin blocks were sectioned by using a cutting system (EXAKT, Germany) to 200 μm thick slices, and the slices were ground to a thickness of 50 μm by using a grinding system (EXAKT, Germany). The ground slices were stained with hematoxylin and eosin and the stained bone formations in the scaffolds were observed by using a microscope and a digital camera.
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3

Histological Processing of Bony Tissues

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The abdominal samples were fixed with 10% formalin solution and were decalcified with Calci-Clear Rapid solution (national diagnostics, USA) for 1 week. Then the samples were dehydrated sequentially from 80 to 100% ethyl alcohol and were cleared with xylene and were embedded with paraffin. Then the samples were sectioned with a microtome (Leica RM2255, Leica Biosystems, USA) at a thickness of 4 μm, and were stained with haematoxylin and eosin.
The lumbar spine samples were fixed with 10% formalin and were sequentially dehydrated from 80 to 100% ethyl alcohol. Then the samples were infiltrated and embedded in Technovit 7200 resin (EXAKT, Germany), and the resin was solidified with a polymerization system (EXAKT, Germany). After solidification, the resins were sectioned to 200 μm thick slices with a cutting system (EXAKT, Germany), and the slides were ground to 50 μm thick with a grinding system ((EXAKT, Germany). Then the slices were stained with hematoxylin and eosin.
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4

Microradiographic Evaluation of Spinal Fusion

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Specimens were fixed in 10% neutral buffered formalin and cut into 4-mm slabs using an EXAKT cutting system (EXAKT Technologies, Inc., Oklahoma City, OK), ensuring that the center strut was retained in one of the slabs (Figure 1). Cutting planes (coronal or oblique to coronal plane) were determined based on device orientation within the operated level and all slabs were cut parallel to one another. At least three microradiographs (FAXITRON Bioptics, LLC, Tucson, AZ) were taken per implant and each slab that contained a complete implant cross-section was used for radiographic scoring.
Two fusion assessments were performed on each microradiograph: one utilized a semi-quantitative (0–3 scale) scoring system (Table 1) and the other used a binary (i.e., yes or no fusion) method in which fusion was defined as a score of 2 or 3.
Bone fill in the cage for each microradiograph was performed using a semi-quantitative scale (0–4) (Table 1). Bone was identified as radio-dense material having an obvious trabecular structure similar to the appearance of surrounding vertebral cancellous bone.
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5

Histological Analysis of Bone-Implant Interface

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Histological and histomorphometric evaluations were done according to the method described elsewhere16. The tibia-implant blocks were fixed in 10% formalin buffered with 0.1 M sodium cacodylate, pH 7.3, for 48 h and transferred to a solution of 70% ethanol for 72 h. After dehydration, bone segments were embedded in Hard Grade LR White resin (London Resin Company, London, UK) and sectioned using Exakt Cutting System (Exakt, Norderstedt, Germany). The longitudinal sections obtained were polished and mounted on acrylic slides using Exakt Grinding System (Exakt). The resulting 40 μm thick sections were reduced to a thickness of 20 μm and stained with Stevenel’s blue and Alizarin red S. Histological and histomorphometric analyses were carried out by a single examiner based on light microscopy observations using a Leica DMLB light microscope (Leica, Bensheim, Germany) and the ImageJ software, version 1.34 s (NIH, Bethesda, MD, USA). The amount of bone at the bone–implant interface was expressed as bone-to-implant contact (BIC) and, between threads, as bone area between threads (BABT). The amount of bone located outside the threads was determined as bone area within mirror area (BAMA). We previously defined this mirror area as a symmetric area to the trapezoid between two threads, sharing the larger base of the trapezoid21.
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6

Histomorphometry Evaluation of Implanted Tibias

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After the microtomography, with the implants installed, the tibias were prepared for the histomorphometry evaluation. Each sample was placed in a glass vial containing the 4% formalin in sodium phosphate buffer (PBS) at pH 7 for 10 days at room temperature. Afterwards, the samples were transferred to ethanol solution 70% for 72 h and then dehydrated in increased concentrations of ethanol gradient (solutions 70%, 95% and 100%). After dehydration, the tibias were embedded in resins, Hard Grade LR White (London Resin Company, Berkshire, England). The samples embedded in resin were sectioned using the Exakt Cutting System (Exakt, Norderstedt, Hamburg, Germany) using the hard tissue sectioning technique described by Donath and Breuner, 1982. Then, the Exakt Grinding System (Exakt, Norderstedt, Hamburg, Germany) was used to polish the longitudinal sections of approximately 50 to 80 µm, which were mounted on acrylic slides. The sections were assembled in histological blades for the analysis, being stained with Stevenel’s blue and Alizarin red S.
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7

Equine Bone Specimen Preparation

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Equine third metacarpal (MC3) bones were collected post mortem at the J.D. Wheat Veterinary Orthopedic Research Lab (VORL) at UC Davis. Rectangular cortical bone beams (~2 × 2 × 22 mm) were prepared from the diaphyseal portion of MC3 using an Exakt cutting system (Exakt Technologies) and specialized cutting jigs. Cylindrical cores of trabecular bone 7 mm in diameter and 25 mm in length were cut from the distal end of the MC3 using a drill press (Model J-2530, JET) with coring tool attachment (9/32” diameter, Starlite Industries, Rosemont, PA). Trabecular disks (height = 2 mm) were cut from the cylindrical cores for use in cell culture experiments (IsoMet 1000 Precision Saw, Buehler). Tissue was frozen at −20°C when not being machined. The tissue was kept hydrated during machining with deionized (DI) water.
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8

Undecalcified Calvaria Histological Analysis

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After µCT analysis, undecalcified calvariae were dehydrated, embedded in resin (LR White Hard Grade, London, UK) and sectioned using the Exakt cutting system (Exakt, Norderstedt, Germany) to produce two sections per sample. The 150-μm-thick sections were mounted on glass slides and polished to a thickness of 70 μm. The sections were stained with Stevenel’s blue (Sigma-Aldrich) for 15 min at 55 °C and alizarin red (Sigma-Aldrich) for 2 min at room temperature or toluidine blue for 20 min at room temperature (Merck, Darmstadt, Germany). The images were obtained using a light microscope (Axioskop 40, Carl Zeiss Inc., Oberkochen, Germany) coupled with a digital camera (Axiocam ICc3, Carl Zeiss).
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