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Ecomet 4

Manufactured by Buehler
Sourced in United States, Japan

The Ecomet 4 is a laboratory equipment designed for metallographic sample preparation. It is a precision grinding and polishing machine used for the preparation of metal, ceramic, and other material samples for microscopic examination and analysis.

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7 protocols using ecomet 4

1

Fabrication of Zirconia Ceramic Discs

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Pre-sintered zirconia blocks stabilized by yttrium oxide IPS e.max Z-CAD (IvoclarVivadent, Liechtenstein) for a CAD/CAM system were cut into cylindrical forms of 13 mm in diameter. The cylinders were cut on the cutting machine to a thickness of 5.7 mm.
The finishing was performed with sandpaper of 1,000 and 1,200 granulations using an Exakt CS 400 machine. The polishing was done with granulated felt discs with average, fine and extra-fine diamond paste and by means of a semi-automatic polishing Ecomet 4 (Buehler).
Thereafter, the disks were washed with distilled water in a computerized ultrasonic vat (USC 700, Unique, São Paulo, Brazil) and sintered at 1,500°C for about 8 h.
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2

Preparation of CAD/CAM Composite Blocks

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Experimental protocol in this study is shown in Fig. 1. The CAD/CAM composite blocks were sliced perpendicular to their longitudinal axis into 2-mm-thickness sections with a low-speed saw (Isomet 1000, Buehler, Lake Bluff, IL, USA). Each sliced CAD/CAM composite block was then embedded in auto-curing acrylic resin (Tray Resin II, Shofu). To standardize the adherent surfaces, the CAD/CAM composite block exposed surfaces were wet ground flat with P360 silicon carbide (SiC) papers (Struers, Cleveland, OH, USA) using a grinder/polisher (EcoMet 4, Buehler) with a water coolant. The ground surfaces were then blasted with alumina particles (50µm Al 2O3) for 10 s with an air pressure of 0.2 MPa, then water rinsed and air dried using a three-way syringe.
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3

Bovine Teeth Preparation for Research

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Bovine teeth were used as a substitute for human teeth. Approximately two-thirds of each tooth's apical root was removed using a diamond-impregnated disk in a precision sectioning saw (IsoMet 1000, Buehler, Lake Bluff, IL, USA). The labial surfaces were subjected to mechanical grinding/polishing (Ecomet 4, Buehler) with a wet 180-grit silicon carbide (SiC) paper (Fuji Star Type DDC, Sankyo Rikagaku, Saitama, Japan) to create a flat enamel and dentin surface. The prepared tooth was then mounted in self-curing acrylic resin (Tray Resin II, Shofu, Kyoto, Japan) to expose the flattened enamel and dentin surfaces. The adherent bonding surfaces were polished using 240-grit SiC paper followed by 320-grit SiC paper (Fuji Star Type DDC) under running water.
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4

Ultrastructural Analysis of Resin-Dentin Interfaces

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Ultrastructural observations of representative resindentin interfaces were examined by a field emission SEM. Bonded specimens of each group (n=3) were stored in distilled water at 37°C for 24 h, embedded in self-curing epoxy resin (Epon 812, Nisshin EM, Tokyo, Japan), and stored at 37°C for a further 24 h. These specimens were sectioned along the resin composite post diameter and the surfaces of the cut halves were successively polished with P1200, P2000, and P4000 SiC paper using a grinder-polisher (Ecomet 4, Buehler). The surface was finally polished with a soft cloth using 1.0-µm-girt diamond paste. All SEM specimens were dehydrated by immersion in ascending concentrations of aqueous tertbutanol (50% for 20 min, 75% for 20 min, 95% for 20 min, and 100% for 2 h), and were then transferred to a critical-point dryer (Model ID-3, Elionix, Tokyo, Japan) for 30 min. These polished surfaces were etched for 30 s using an argon ion-beam (Type EIS-200ER, Elionix) directed perpendicularly to the surface at an accelerating voltage of 1.0 kV and an ion current density of 0.4 mA/ cm 2 . This treatment enhances the visibility of the layers in the interface 24) . Surfaces were coated with a thin film of gold in a vacuum evaporator (Quick Coater Type SC-701, Sanyu Electron, Tokyo, Japan) and were observed using a field emission SEM (ERA 8800FE, Elionix).
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5

Ultrastructural Analysis of Bulk-Fill Restorative Materials

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Ultrastructural observations were conducted on the polished surfaces of the bulk-fill restorative materials using scanning electron microscopy (SEM). A Teflon mold, 10.0 mm in diameter and 2.0 mm in height, was used to form the specimens of the bulk-fill restorative materials. The restorative materials were placed into the mold, pressed with a glass slide and photo polymerized for 30 s. The surfaces of the bulk-fill restorative materials after photo polymerization were polished with #180, #320, #600, #1200, and #4000-grit silicon carbide papers (Struers, Cleveland, OH, USA) using a grinderpolisher (Ecomet 4, Buehler, Lake Bluff, IL, USA). SEM specimens of the polished surfaces were coated with a thin film of gold-palladium in a vacuum evaporator (Emitech SC7620 Mini Sputter Coater, Quorum Technologies, Ashford, UK). SEM observations were carried out using an operating voltage of 15 kV with a TM3000 Tabletop Microscope (Hitachi-High Technologies, Tokyo, Japan).
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6

Localized Wear Testing of Resin Cements

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Custom stainless steel fixtures containing a cylindrical cavity (diameter, 6.5 mm; depth, 4.0 mm) were machined for localized wear testing. Twenty specimens (designated as the dual-cure group) of each resin luting cement were photo-cured in two increments each of approximately 2 mm depth with a quartz-tungsten-halogen unit (Spectrum 800 Curing Unit, DENTSPLY Caulk) set at 600 mW/ cm 2 for 40 s at a standardized distance of 2 mm. Twenty specimens (designated as the chemical-cure group) were not photo-cured. After water storage for 24 h at 37°C, the cement surfaces of dual-and chemical-cure groups were polished flat to 4,000 grit using a sequence of silicon carbide papers (Struers, Cleveland, OH, USA) and a grinder-polisher (Ecomet 4, Buehler, Lake Bluff, IL, USA).
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7

Microhardness Evaluation of Caries Lesions

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Two halves of each teeth were embedded in epoxy resin (Buehler Ltd., Lake Bluff, IL, USA), so that the area to be analyzed remained exposed. Polishing was performed using a polishing cloth (Ecomet 4, Buehler, Lake Bluff, IL, USA) with 320, 480, 600, 1200, 2500 and 4000-grit silicon carbide abrasive papers, and final polishing was made with diamond paste of 1 µm and 0.25 µm (Buehler Ltd., Lake Bluff, IL, USA). After the last stage of polishing, the specimens were ultrasonically cleaned to remove eventual residues.
Fifteen indentations were made in the center of the caries lesions (C groups) or cavities (pH groups) and 100 µm on each side, at depths of 15, 40, 100, 150 and 250 µm using a Knoop indenter, with a static load of 25 gm for 30 seconds coupled with HMV II microhardness tester (HMV II, Shimadzu, Kyoto, Japan).
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