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Ingeo 2500hp

Manufactured by NatureWorks
Sourced in United States

Ingeo 2500HP is a biobased polylactic acid (PLA) resin used for injection molding and extrusion applications. It is designed to provide high-performance properties, including high heat resistance and impact strength. The product is made from renewable resources and is fully recyclable.

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9 protocols using ingeo 2500hp

1

Linseed cake reinforced PLA composites

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A multipurpose grade of polylactide Ingeo 2500 HP by Natureworks (Minnetonka, MN, USA), with Melt Flow Index of 8 g/10 min (210 °C, 2.16 kg), a density of 1.24 g/cm3 and d-isomer content <0.5%, was used as the matrix of the composites.
Linseed cake (LC) was obtained from a local Polish supplier (Laboratorium Biooil, Zielona Góra, Poland). To evaluate the influence of oil content on the composite’s properties, the LC was partially defatted to obtain 5 grades with 0.9, 4.6, 17.7, 30.4 and 39.8 wt% of natural oil, respectively. The defatting procedure consisted of mechanical mixing of the linseed cake with acetone, filtration and drying. The fillers were then screened through a 630 μm sieve. A more comprehensive description of the preparation of linseed cake with various oil content can be found in our previous study [43 (link)]. The natural oil extracted from linseed cake was also examined after removing the acetone by evaporation.
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2

Cellulose Fiber Modification and Characterization

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PLA used in this study was Ingeo 2500HP from NatureWorks LLC (Minnetonka, MN, USA) having a density of 1.24 g/cm3 and relative viscosity of 4.0 (tested at 1.0 g/dL in chloroform). Microcrystalline cellulose (MCC) was Avicell® purchased from Merck (Darmstadt, Germany). Hexadecyltrimethylammonium bromide (CTAB) and poly(vinyl alcohol) (PVA, 98–99% hydrolysis, Mw = 85,000–124,000) were purchase from Sigma-Aldrich (St. Louis, MO, USA). Dichloromethane (DCM) (Scharlau, Sentmenat, Spain), hydrochloric acid (Merck, Darmstadt, Germany), sulfuric acid (Sigma-Aldrich, USA), potassium permanganate (Merck, Darmstadt, Germany), potassium iodide (VWR, Leuven, Belgium) and sodium thiosulfate pentahydrate (Merck, Darmstadt, Germany) were analytical grade and used as received. The carbohydrate standards d-glucose and d(+)-xylose were acquired from Pronalab (Sintra, Portugal) and Merck (Darmstadt, Germany), respectively. Cellulosic fibers from Eucalyptus globulus unbleached kraft pulp and kraft black liquor were supplied by Celtejo—Empresa de Celulose do Tejo, S.A (Vila Velha de Ródão, Portugal). Kraft black liquor was used as a source of lignin for fiber surface modification. Their organic and inorganic content were 12.7% and 14.4%, respectively, determined using the standard methods TAPPI 650 om-09 and TAPPI T211 om-02.
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3

Biopolymer Blend Procurement and Preparation

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PLA resins Ingeo 4032D (1.5 mol % d-lactide)14 (link) and Ingeo 4060D (12 mol % d-lactide)14 (link) were purchased from
Natureworks LLC. Ingeo 2500HP (0.5 mol % d-lactide)37 (link) and Ingeo 4950D (45 mol % d-lactide)
were donated by Natureworks LLC. PBS (BioPBS FZ91PM) and PBSA (BioPBS
FD92PM) (20 mol % adipate)38 (link) were purchased
from Mitsubishi Chemical Corporation. PBAT (Ecoflex F Blend C1200)
was procured from BASF. PCL (Capa 6800D) was purchased from Ingevity.
PTT (Sorona Bright) was donated by Covation Biomaterials. Four grades
of PHB-co-HHx (0 mol % HHx, 7 mol % HHx, 12 mol %
HHx, and 18 mol % HHx) were provided by the New Materials Institute
at the University of Georgia. PHACT A1000 (PHB-co-4HB) (>30 mol % 4HB, reported by the manufacturer) was obtained
from CJ Bio America Inc. PEF was synthesized for this study. All polymers
were dried under vacuum (>40 °C, according to manufacturer
guidelines)
and used without further purification.
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4

Linseed Cake Reinforced PLA Composites

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Linseed cake was purchased from a local supplier and fractioned using an Analysette sieve shaker (Fritsch, Weimar, Germany) equipped with a 630 μm mesh. To investigate the influence of linseed oil on the tribological properties of the composites, the filler was subjected to partial defatting in acetone. As a result of the procedure described in our previous study [19 (link)], 5 grades of linseed cake with 0.9, 4.6, 17.7, 30.4 and 39.8 wt % of natural oil were obtained and used to produce the composites.
A multipurpose PLA grade Ingeo 2500HP (Natureworks, Minnetonka, MN, USA) characterized by a density of 1.24 g/cm3 and melt flow index of 8 g/10 min (210 °C, 2.16 kg) was chosen as the matrix of the composites.
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5

Characterization of PLA Polymer Samples

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MeOH (HPLC grade,
≥99.9%) and THF (HPLC grade, inhibitor-free, ≥99.9%)
were purchased from Sigma-Aldrich and used without further purification.
Nitrogen (oxygen-free, ≥99.998%) was purchased from BOC. PLA
sample beads (Ingeo 2500HP and 6202D, Mn = 71,900 and 44,350 g mol–1, respectively, measured
by GPC) were acquired from NatureWorks and used as received unless
stated otherwise. These samples covered a wide range of product applications
including extrusion, thermoforming, and fibers.33 For the experiments at 323 K and below, the beads were
shredded (an RETSCH SR-300 rotor beater) to a fine form of less than
3 mm to aid dissolution.
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6

Crystallization of PLA with Nucleating Agents

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A PLA crystallization investigation was conducted using Ingeo 2500HP obtained from NatureWorks LLC (Plymouth, MN, USA). The extrusion grade of PLA contains PLLA blended with <2% PDLA and can be fabricated into semi-crystalline samples. The material, provided in pellet form, was dried at 40 °C for 12h before any characterization. Table 1 summarizes the main properties of the commercial PLA.
Two nucleating agents were considered to promote crystallization as follows: (1) 97% anhydrous orotic acid (OA) from MilliporeSigma (Burlington, MA, USA), and (2) N,N’-ethylene bis stearamide (EBS) from Acme-Hardesty Co. (Blue Bell, PA, USA). Both nucleating agents were received as white powders and dried separately at 100 °C for 2h. The nucleating agents were mixed with the PLA according to the concentrations shown in Table 2. The batch names indicate the selected nucleating agent and the weight concentration.
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7

Biobased Polymer Blends Synthesis

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Poly(lactic acid) Ingeo® 2500 HP was supplied by NatureWorks LLC (Minnetonka, MN, USA) in the form of granules (density = 1.24 g/cm3, melt flow rate at 210 °C and 2.16 kg = 8 g/10 min ) and used as received. High-molecular-weight poly(ethylene 2,5-furandicarboxylate) (PEF) was synthesized via a 2-stage melt polycondensation procedure. The resulting PEF had an intrinsic viscosity of 0.42 dL/g and after solid state polycondensation at 210 °C for 5 h was increased to 0.69 dL/g [64 (link)], which implies a molecular weight close to 30000 g/mol. The availability of PEF for this trial was approx. 63 g. The employed compatibilizer was Joncryl® ADR 4468 (density = 1.08 g/cm3, glass transition temperature = 59 °C). Joncryl was purchased by BASF GmbH (Ludwigshafen am Rhein, Germany) in the form of flakes and used as received. The other three commercial compatibilizers were the DuPontTM Entira™ Strong 1002 polymer modifier (DuPont Packaging & Industrial Polymers, Wilmington, DE, USA), and the poly(ethylene-co-methyl acrylate-co-glycidyl methacrylate) (EMA-GMA) and poly(ethylene-co-glycidyl methacrylate) (E-GMA), both provided by Sigma-Aldrich (Saint Louis, MO, USA).
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8

PLA Melt Processing with Compatibilizers

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PLA used in this work was of a commercial-grade and was supplied by NatureWorks® LLC (IngeoTM 2500HP, NatureWorks® LLC, Minnetonka, MN, USA). According to the data supplier datasheets [45 ], glass transition temperature Tg is about 55–60 °C, melting temperature Tm is about 150–180 °C, and decomposition temperature is 250 °C. For melt processing, temperatures between 190 °C and 210 °C are recommended. In this work, three different compatibilizers, named C1, C2, and C3, were used (Figure 1).
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9

Characterization of PLA and PBAT Polymers

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IngeoTM 2500HP, supplied by NatureWorks® LLC (Minnetonka, MN, USA) in pellet form, was the PLA used in this work. According to the producer’s technical datasheet, it was characterized by a specific gravity of 1.24 g/cm3, a melt flow index (MFI) of 8 g/10 min (210 °C, 2.16 kg) and a melting temperature of 165–180 °C. Polymer granules of PBAT Technipol® Bio 1160 were purchased from Sipol Spa (Mortara, PV, Italy). According to the supplier datasheet, its specific gravity was 1.23 g/cm3, the MFI was 20 g/10 min (160 °C, 2.16 kg) and melting temperature was about 115 °C.
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