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Ingeo 4032d

Manufactured by NatureWorks
Sourced in United States

Ingeo 4032D is a polylactic acid (PLA) resin produced by NatureWorks. It is a biodegradable and compostable thermoplastic material derived from renewable resources. Ingeo 4032D is designed for injection molding applications and offers a balance of mechanical, thermal, and processing properties.

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14 protocols using ingeo 4032d

1

Polylactide-Hydroxyapatite Composite for 3D Printing

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Polylactide (PLA) with molecular weight 110 kg/mol (Ingeo 4032D, Natureworks LLC, MN 55345, USA) and 15 wt% hydroxyapatite (HAp) powder (nominal size 90 ± 10 nm, JSC Polystom, Moscow, Russia) were mixed by a screw extruder HAAKE MiniLab II Micro Compounder (Thermo Fisher Scientific, Waltham, USA). Screw speed and dwell time were optimised to ensure the uniform mixing and reduce the defects formed during the extrusion. Filaments of PLA-HAp composite were obtained with the diameter of ∼1.6 mm for the 3D printing. CubePro Trio (3D Systems, Rock Hill, USA) was used to produce a sheet of 3D printed PLA-based composite with a nozzle diameter of 350 μm at 210 °C. Detailed preparation route was described in a previous publication [20] . Samples were cut from the sheet with a thickness of 500 μm. The cross-sectional dimensions of samples and grip-to-grip length were measured before the mechanical or thermo-mechanical tests for converting the load and displacement into stress and strain.
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2

Fabrication of PLA Composites with Titanate Coupling Agent

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The commercial PLA pellets (Ingeo™ 4032D, Nature Works, Minnetonka, MN, USA) exhibits a density of 1.25 g/cm3, viscosity-average molecular weight of 13.6 × 104 [8 (link)]. Titanate coupling agent (NDZ-311, bis(P,P-bis-ethylhexyl diphosphato) ethanediolato titanate, CAS no. 65467-75-6, the structural formula is shown in Figure 9) was obtained from Nanjing Shuguang Chemical Co., Ltd. (Nanjing, China). Petroleum ether (Wuxi Yasheng Chemical Co., Ltd., Wuxi, China) was commercially available. All were used as received.
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3

Polymeric Biomaterials for Drug Delivery

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The chemicals used in our study included poly(ε-caprolactone) (PCL) (80,000 g.mol−1 M.W.), glutaraldehyde, polysorbate 80, chloroform, methanol and hexamethyldisilazane, and were purchased from Sigma-Aldrich GmbH, Steinheim, Germany. Tetracycline (TET) was supplied by Antibiotice SA Iasi, Romania. Poly(lactic acid) (PLA) Ingeo™ 4032D produced by NatureWorks LLC, in pellet shape, was used [10 (link),11 (link)]. PLA had a film extrusion grade with the D-isomer of 1.4%, a relative viscosity of 3.94 and contained 0.14% residual monomers.
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4

Bio-based PLA/PA10.10 Polymer Blends

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Bio-blends were prepared using as matrix two forms of PLA. One of the PLA form is a commercial Poly(lactid acid) grade (Ingeo 4032D®) from NatureWorks (Arendonk, Belgium), with a D-lactide molar content of 2%, a Mn of 90,000 g/mol and Mw of 181,000 g/mol, and a melting temperature (Tm) of 167 °C.
The second type of matrix was a rheologically modified form of the previous PLA, referred to later on as PLAREx. This modification was obtained by a reactive extrusion (REx) process following the same procedure and conditions previously reported in [36 (link)], using as reagent a styrene-acrylic multifunctional-epoxide oligomeric agent (Joncryl-ADR-4400®, kindly supplied by BASF, Ludwigshafen, Germany), with an epoxy equivalent weight of 485 g/mol and a functionality of 14. Under these processing conditions, chain extension and sparsely three-arm star branching are promoted in PLA which results in a content of approximately 24% w/w of modified chains, causing an increase in its melt elasticity [18 (link),37 (link)].
As dispersed phase, a bio-based PA10.10 (Zytel RS LC1000 BK385) was used, manufactured by DuPont (Wilmington, DE, USA), with a melting temperature (Tm) of 200 °C, a Mn of 11,000 g/mol, and Mw of 33,000 g/mol.
The blend compositions and codes used along this work are summarized in Table 2.
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5

Synthesis of Wollastonite Biomaterial

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Hydroxyapatite (needle-shaped particles, 90 nm, Ca/P ratio of 1.67, “Polistom”, Moscow, Russia), Polylactide (pellets, molecular weight of 110 kg/mol, Ingeo 4032D by Natureworks LLC, Minnetonka, MN, USA). Calcium Nitrate Tetrahydrate (RusHim, Moscow, Russia), Tetraethyl Orthosilicate (TEOS) (EKOS-1, Moscow, Russia, 99.99%, TU 2637-187-44493179-2014), Glycine (RusHim, Moscow, Russia), Concentrated Nitric Acid (70%, RusHim, Moscow, Russia) and deionized water was used for the synthesis of wollastonite.
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6

Electrospun PLA-Gelatin Nanofiber Mats

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Poly-(d,l)-lactide (PLA, Ingeo 4032d, NatureWorks, 650 Industrial Park Drive, PO Box 564 Blair, NE 68008, USA) -gelatine (ServiceBio, Wuhan, China) solutions of 100 mg/mL and 200 mg/mL of 1,1,1,3,3,3-hexafluoro-2-propanol (HFiP, 105228-2KG, Sigma-Aldrich, St. Louis, MO, USA), respectively. The PLA-gelatine solutions were composed through combination at 1:1 and 1:3 vol. % ratios. For instance, mat A is PLA-gelatin (100 mg/mL) (3:1), mat B is PLA-gelatine (100 mg/mL) (1:1), mat C is PLA-gelatine (200 mg/mL) (3:1), and mat D is PLA-gelatine (200 mg/mL) (1:1). Electrospinning was conducted with an acceleration voltage of 30 kV and a flow rate of 1 mL/h using an HSW NORM-JECT syringe (Henke Sass Wolf, Noerten-Hardenberg, Germany) at a distance of 30 cm from the counter electrode on a MECC NF 500 (MECC CO, Kyoto, Japan) at a temperature of 25 °C and 45–55% humidity. A 22 gauge stainless steel needle was employed as the nozzle, and an emitting electrode of positive polarity, alongside a ground electrode, was connected to a flat static collector. A polymethylmethacrylate (PMMA) dielectric collector was utilised to acquire freestanding mats positioned 10 cm from the counter-electrode. The mats that were 150–300 μm thick were deposited into Petri dishes 9 cm in diameter (Perint, St. Petersburg, Russia). Subsequently, the dishes were incubated for 24 h at 30 °C.
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7

Porous Polylactide Scaffold Fabrication

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Dichloromethane (Manufacturer: LLC “PKF Galreahim”, Moscow, Russia) was used as a solvent to dissolve the polylactide. Polylactide (molecular weight of 110 kg/mol, Ingeo 4032D by Natureworks LLC) in pellet form was used as the main material for the preparation of the scaffold. Hydroxyapatite (HA needle particles 90 nm in size, Ca/P ratio of 1.67, “Polistom”, Moscow) was used as a component to increase the bioactivity of the product. Food-grade sodium chloride (NaCl) in granulometric form (up to 0.8 mm), having a mass fraction of not less than 99.7%, was used as a pore-forming agent, and was purchased from LLC “TDS”, Podolsk, Moscow region, Russia.
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8

Phosphate Glass Fiber Composite Synthesis

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Phosphate glass fiber yarns with the chemical composition of P48-B12-Ca14-Mg17-Na1-Fe8 (the numbers indicate the molar percentage of each oxide of elements in the phosphate glass network) was supplied by Sinoma Co., Ltd, Nanjing, China. The fibers have a diameter of 9–13 μm. Rod-like magnesium oxide (MgO) microparticles were supplied by Kaishefeng®, Shanghai, China. The microscopic image of MgO was shown in Figure S1. The polylactic acid of Ingeo® 4032D (Natureworks®, Minnetonka, MN, United States) was used in granule form. Tris(hydroxymethyl)aminomethane and 1.0 mol/L hydrochloric acid (HCl) aqueous solution were supplied by Sinopharm Chemical Reagents Co., Ltd, Shanghai, China. 1.0 mol/L nitric acid (HNO3) solution and lanthanum chloride (LaCl3) were supplied by Aladdin Reagents, Shanghai, China. 1000 μg/mL standard solutions of Ca2+ and Mg2+ were supplied by Guobiao (Beijing) Testing and Certificate Co., Ltd, Beijing, China.
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9

Metronidazole-loaded PLA Fiber Fabrication

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Spinning solution was made by dissolving polylactic acid (PLA) (Ingeo 4032D type, NatureWorks LLC., Minnetonka, MN, USA) in a mixture of dichloromethane and dimethyl sulfoxide (Molar Chemicals Ltd., Halásztelek, Hungary). For the spinning of fibers containing an active agent, metronidazole (Ph. Eur. 8., Hungaropharma Plc., Budapest, Hungary) was also dissolved in the same solvent mixture in different concentrations.
For in vitro drug diffusion measurements, a pH=7.4 phosphate-buffered saline (PBS) solution was used. The buffer solution was prepared by dissolving 8 g/dm3 NaCl, 0.2 g/dm3 KCl, 1.44 g/dm3 Na2HPO4 · 2 H2O, and 0.12 g/dm3 KH2PO4 (Ph. Eur. 8., Hungaropharma Plc., Budapest, Hungary) in distilled water. The pH was adjusted to 7.4 by adding an adequate amount of 0.1 M HCl to the solution.
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10

PLA/GTE Masterbatch Extrusion for Improved Dispersion

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Previous to blown film extrusion, a PLA/GTE masterbatch was produced to ensure better GTE dispersion in the PLA matrix during. Initially PLA (PLA pellets, Ingeo 4032D, Natureworks TM, The density was 1.24 g/mL and the melting point was 168 °C.) and GTE were dried at 80 °C, for 4 h, in a vacuum oven. Thereafter, a masterbatch with approximately 8 wt.% of GTE was produced in a Leistritz AG LSM 34 6 L co-rotating twin screw extruder 190 °C, with a screw speed of 100 rpm and a flow rate of 1.5 kg/h.
The GTE degradation was minimized by its addition in a front part of the extruder through a secondary feed system. The mixture was extruded as filaments, cooled, dried and granulated.
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