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Polyfast

Manufactured by Struers
Sourced in United States

PolyFast is a hot mounting resin manufactured by Struers. It is designed for mounting various types of materials, including metals, ceramics, and composites, in preparation for further analysis and characterization. PolyFast provides a fast and reliable mounting solution for a wide range of sample types.

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7 protocols using polyfast

1

Microstructural Analysis of Material Cavities

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To investigate the microstructural damage, the shafts of the specimens were longitudinally cut in half. These specimens were embedded in Struers Polyfast (Struers Inc., Cleveland, OH, USA) and ground and polished, at first with Silicon carbide paper, then with diamond polishing paste (9 μ, 1 μ) and finally with an OPS solution at a low force for several minutes. The specimens were examined by a Zeiss Ultra 55 (Carl Zeiss AG, Oberkochen, Germany) and a Tescan Mira3 FEG (TESCAN ORSAY HOLDING, Brno, Czech Republic) scanning electron microscope (SEM) with excitation voltages of 3 kV and 5 kV, respectively. The operator identified grain boundaries and captured micrographs when cavities were found along them. Using MATLAB’s image processing toolbox and custom functions, the sizes of these cavities were documented and processed. Cavities in secondary electron imaging appeared as dark circles with white annular highlights, caused by the edge effect at the steep cavity edges. Non-spherical cavities were approximated by the curvature of their edges. The average grain size was also determined from these micrographs.
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2

Microstructure Analysis of Pack-Cemented Samples

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In order to study the microstructure pack-cementation and conditioning, samples were hot mounted (Struers Poly Fast, Struers GmbH, Willich, Germany) and ground from 180 grit down to 2000 grit, followed by mechanical polishing with a 3 μm and 1 μm diamond suspension and finished using colloidal silica. The microstructures were investigated using a Zeiss Merlin or Zeiss Supra 50 VP (Carl Zeiss Microscopy, Oberkohen, Germany) scanning electron microscope (SEM). SEM images were typically performed in the backscattered electron (BSE) mode. To determining the diffusion path, electron backscatter diffraction (EBSD) measurements (Oxford Instruments, Bognor Rigis, UK) were performed for phase identification after conditioning. For EBSD, electrons were accelerated using 15 kV and a grit of 517 × 376 pixels with as step size of 0.11 µm was used. For phase identification, the following crystallographic parameters and databases has been used, Table 1.
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3

Microstructural Analysis of Humeral Head

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To determine the microstructure of the humeral head components, cross sections were custom cut using a precision cutting machine (Secotom; Struers). Cross sections were subjected to a hot mounting process with a quick-forming resin (PolyFast; Struers) and were then polished to achieve a mirror finish. Subsequently, chemical etching of the polished surface was performed to expose the microstructure of the alloy. The presence or absence of banding—segregation bands within the alloy microstructure—of each head was recorded and delineated on by 2 authors (A.H. and R.P.).
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4

Characterization of CeO2 and ZnO Nanoparticles

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Cerium(IV)-oxide CeO2 and Zinc-oxide ZnO nanoparticles are available as commercial grade nanopowders. CeO2 was purchased from Sigma Aldrich (order number 700290) and ZnO from ChemPUR (order number 903614), with limited data supplied in the Results section under “nominal value”. We determined by X-ray diffraction (XRD) (Seifert XRD 3000 TT) that the crystal structure best matches with zincite (see Figure S1 in the Supporting Information), for both raw dry powder and the embedded powder. It will be referred to as “ZnO” throughout the paper. The database ICDD PDF-2 1993 was used for reference powder diffraction patterns. For hot mounting a carbon-based resin was purchased from Struers (Polyfast order nr. 4010036).
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5

Metallurgical Microstructure Analysis Protocol

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Metallurgical microsections were prepared for the produced samples. A resin (PolyFast, Struers, Cleveland, OH, USA) was used to enable SEM imaging. The samples were embedded in such way that it was possible to image longitudinal and transverse sections. Abrasive papers with gradations of 120, 320, 600, 800, and 1200 were used for grinding. The samples were polished with OP-S SUSPENSION (Struers, Cleveland, OH, USA) and etched in 8% HF acid. The photos of the structures were taken using a scanning microscope (TESCAN VEGA, SE detector, Brno, Czech Republic). The structure was assessed in accordance with ISO 20160.
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6

Cross-Sectional Analysis of Inconel 625 Weld

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A Ø1.2 Inconel 625 metal wire (Kiswel, KW‐M625, Republic of Korea) and 99.95% argon shielding gas were used. The hot mounting resin (Polyfast, Struers, Denmark) was used for cross‐sectional observation of the specimen. The specimen was etched with methyl alcohol: nitric acid with a ratio of 17:3 (CH3OH:HNO3), and electrolytic etching (LectroPol‐5, Struers, Denmark) was performed for 75 s at 6 V.
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7

Thickness and Surface Roughness of TiN Coating

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To determine the thickness of the TiN coating, TiN coated wires were embedded in phenol resin (PolyFast, Struers, Sarasota, FL, USA) and then were polished using a series of silicon carbide (80#-1500#) and diamond paste (6 and 1 µm) so as to provide a cross section of the coated surface of the wire. The polished cross sections of the wire were secured conductivity by osmium coating and observed using scanning electron microscope (SEM, VE-7800, Keyence, Osaka, Japan) at an accelerating voltage of 15 kV. Four replicates of each wire were tested. In addition, the surface roughness (Ra) was measured using atomic force microscopy (AFM 5100N, Hitachi, Tokyo, Japan). The scanning area was 20×20 µm 2 .
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