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Programat p300

Manufactured by Ivoclar Vivadent
Sourced in Liechtenstein

The Programat P300 is a dental laboratory furnace designed for firing and sintering ceramic materials. It features a high-performance heating system and a precise temperature control system to ensure consistent and reliable results. The core function of the Programat P300 is to provide a controlled environment for the thermal processing of dental ceramic restorations.

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8 protocols using programat p300

1

Fabrication of IPS Empress Esthetic Crowns

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After recovering stone dies from the impression, wax patterns (Crown wax, Renfert) were fabricated on each sample followed by investment using phosphate-bonded investment material (Interdent, Italy).
The investment ring, IPS Empress Esthetic Ingot, and IPS Empress Alox plunger were then placed inside the preheating furnace (Unident), the temperature of which was maintained at 850°C (1562 F) for 60 min.
Once the preheating cycle was completed, the hot IPS Empress Esthetic ingot and hot Alox plunger were placed into the hot investment ring. The completed investment ring was placed central to the ceramic press furnace (EP600 Combi; Ivoclar Vivadent), and the press program for the IPS Empress Esthetic was started.
On completion, the investment ring was placed on the cooling grid for approximately 60 min. After this, divestment was done followed by finishing of the copings. The thickness of the copings was kept 0.3 mm which was checked using the Iwanson gauge (GDC).
Thereafter, layering and glazing procedures were carried out using IPS Empress Esthetic layering material (Ivoclar Vivadent) and IPS Empress Universal glaze (Ivoclar Vivadent), respectively, according to the manufacturer recommended protocol in the ceramic furnace (Programat P300, Ivoclar Vivadent) to get the final thickness of 0.5 mm.
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2

Lithium Disilicate Specimen Preparation

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Ten samples were used in this study. The sample size calculation was performed using data from our pilot study. Lithium disilicate blocks (HT A1, IPS e.max CAD, Ivoclar Vivadent) were cut transversely into 2-mm thick specimens using a low-speed precision cutting machine (IsoMet, 1000 No. 11–2180, Buehler). The blade rotation speed was 300 rpm. The specimens were polished with 600 grit silicon carbide sandpaper (3M Wetordry abrasive sheet, 3M) by a polishing machine (NANO 2000 grinder-polisher, Pace Technologies, Arizona, United States) for 2 minutes. During polishing, the sandpaper was rotated at 200 rpm. The polished specimens were ultrasonically cleaned in deionized water for 5 minutes (CP360 Powersonic, Crest Ultrasonics), rinsed with deionized water and dried. The specimens were fired in a furnace (Programat P300, Ivoclar Vivadent) as per the manufacturer's directions. After firing, the specimens were cooled in the furnace.
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3

Preparation and Characterization of LDS-based Ceramic Blocks

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LDS-based ceramic blocks (IPS e.max CAD MT A1, Ivoclar Vivadent, Schaan, Lichtenstein) were cut with low-speed cutting machine (ISOMET 4000, Beuhler Ltd, Illinois, USA) into seventy equal square-shaped specimens 7.25 × 7.25 × 2 mm3 in size. Then, the LDS specimens were sintered in the furnace (Programat P300; Ivoclar Vivadent) at 840°C for 10 minutes. After that, the specimens were placed in the polyvinyl chloride (PVC) tubes and bonded with self-cured acrylic resin (Unifast Trad, GC Corporation, Tokyo, Japan). The embedded ceramic specimens were polished with 600-grid metallographic abrasives using a Nano 2000 polisher (Pace Technologies, Arizona, USA) under hydraulic pressure for 1 minute and then immersed in an ultrasonic bath for 15 minutes.
In every group of the specimens, the ceramic surface was cleaned with 37% phosphoric acid (Scotchbond Etchant, 3M ESPE, Minnesota, USA) using a microbrush (Dentsply, New York, USA) for 20 seconds. Then, the ceramic was rinsed with water for 15 seconds and dried with oil-free air for 10 seconds. After that, the specimens were divided randomly into 7 groups, Figure 1.
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4

Ceramic Surface Pretreatment Strategies

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Forty disk-shaped specimens (5 mm in diameter and 2 mm thick), including LD (n=20) and MZ (n=20), were fabricated using the milling method. LD specimens were then subjected to crystallization in a ceramic oven (Programat P300, Ivoclar Vivadent, Schaan, Liechtenstein) according to the manufacturer’s guidelines (840 °C, 20-25 min). The MZ specimens were sintered in a furnace (inLab Profire, Dentsply Sirona, Germany) according to the manufacturer’s instructions (1500 °C, 135 min). After glazing the ceramic surfaces, the specimens were individually embedded in self-cured acrylic resin, leaving the ceramic surfaces exposed. Four study groups (n=10) were created according to the surface pretreatment as follows:
⦁ Group 1: LD pretreated with universal ceramic primer after HFA etching.
⦁ Group 2: MZ pretreated with universal ceramic primer after sandblasting.
⦁ Group 3: LD pretreated with self-etching ceramic primer.
⦁ Group 4: MZ pretreated with self-etching ceramic primer after sandblasting.
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5

Standardized Polishing of CAD/CAM Restorations

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In this study, human enamel and three types of CAD/CAM restorative materials were tested (Table 1). For each type of CAD-CAM block, disk-shaped specimens (4 mm diameter and 2 mm thickness) were fabricated using CAD/CAM (Zenotec, Wieland, Germany). The IPS e.max CAD specimens were crystallized (Programat P300, Ivoclar Vivadent) according to the instructions from the manufacturer. Buccal enamel blocks (4 mm diameter and 1 mm thickness) were cut from extracted human molars and embedded into acrylic resin (dentin shade, New Century, Shanghai Kangqiao Dental Product, China) to achieve the same dimensions of the restorative material specimens. The specimens were polished with a three-step silicone polishing system (Ceramister, Shofu Inc, Kyoto, Japan) using a slow-speed handpiece by a single blinded operator. The operator was calibrated by a wireless dynamometer (T-measurement, Dalian Taijia Technology Co., Ltd, Dalian, China) and a press-on force of 2 N pressure was applied during polishing.
For each polisher, all specimens were polished for 30 s in the same direction (left to right) (Vrochari et al., 2017) . The polisher was discarded after being used once (Chavali et al., 2017) . The specimens were then ultrasonically cleaned in distilled water for 10 min.
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6

Preparation of Glass-Ceramic and Nano-Ceramic Specimens

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Forty specimens including four different thickness (1, 2, 3, and 4 mm) were prepared for each of five glassceramic blocks (CD, CDc, EMHT, EMLT, and RL) and a resin nano ceramic block (LU), for a total of 240 specimens (6 materials×10 specimens×4 thicknesses). CDc, EMHT, EMLT, and RL were fired according to the manufacturer's instruction (Programat ® p300, Ivoclar Vivadent, Schaan, Liechtenstein). The glass-ceramic and resin nano ceramic blocks were cut with a low-speed water-cooled saw (DAIMO-100S, MTDI, Daejeon, South Korea) to obtain specimens with four different thickness (1, 2, 3, and 4 mm). After cutting the glass-ceramic and nano ceramic blocks, the specimens were polished with 600, 1000, 2000, and 4000 grit SiC papers, and they were measured with a caliper (500-181, Mitutoyo) with a precision of 0.05 mm. The specimens were prepared without glazing. Specimens with any defects on the surface were removed.
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7

LDS Specimen Crystallization-Firing Protocol

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The materials and instructions used in this study are listed in Table 1. LDS (IPS e.max CAD, Ivoclar Vivadent) blocks were used in this study. A total of sixty-one LDS specimens (2 mm thickness×15 mm width×15 mm length) were obtained from the original LDS blocks using a lowspeed diamond saw (Isomet 1000, Buehler, Lake Bluff, IL, USA). The LDS specimens were submitted to the crystallization-firing process in a furnace (Programat P300, Ivoclar Vivadent) at 840-850°C for 30 min according to the manufacturer's recommendation.
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8

Lithium Disilicate Ceramic Surface Pretreatment

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A total of 16 CAD/CAM blocks (12 x 12 x 6 mm) of LD (IPS e.max CAD; Ivoclar Vivadent, Schaan, Liechnstein) were used in the study. Each block was cut into four square sections (6 x 6 x 6 mm; n=64) using a diamond disk cutter attached to a low-speed saw (Isomet, Buehler; Lake Bluff, IL, USA) using water as a coolant. After ultrasonic cleaning in distilled water for 15 min, the ceramic specimens were calcined following heating ramp from 25 o C to 850 o C for 20-31 min using a furnace (Programat P300, Ivoclar Vivadent) (10, 14) .
The 64 specimens were randomly divided for evaluation using three different methodologies. Forty were used for microshear bond strength (μSBS) testing, 12 specimens were used for evaluation of chemical interaction of MEP with the ceramic surface by Raman spectroscopy and 12 specimens were used for etching pattern.
Sample size calculation for bond strength to lithium disilicate was performed. The bond strength values of standard procedure were considered for sample size calculation. According to the literature (12, 14) , mean and standard deviation of HF + SI was 30.6±2.0. Using an α of 0.05, a power of 90% for equivalent test and a two-sided test, the minimal sample size was 10 specimens in each group in order will excluded a difference in means of more than 3 MPa among the tested groups.
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