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17 protocols using su 8 2050 photoresist

1

Fabrication of Microfluidic Chips using PDMS

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Silicon masters were created by using standard photolithographic techniques described previously. (43 (link)) SU-8 2050 photoresist (MicroChem, Westborough, MA) was used for spin coating. To fabricate microfluidic chips, polydimethylsiloxane (PDMS) with a 1:10 ratio of precursor to polymer base was cured and sealed to a glass substrate immediately after exposure to O2 plasma for 30 s. If not used immediately, chips were covered and stored for up to one month until use.
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2

Fabrication of Microfluidic Devices

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SU-8 2050 photoresist and mr-Dev600 developer were purchased from Microchem Co. A MJB4 mask aligner from Süss MicroTec AG was used. All UV lithography steps were carried out in a clean room. Soft lithographic fabrication was carried out in a laminar flow box. 3-inch silicon wafers were purchased from Si-Mat Silicon Materials, polydimethylsiloxane (PDMS) Sylgard 184 kit from Dow Corning Co and 0.38 mm inner/1.09 mm outer diameter PE tubing was purchased from Scientific Commodities. THV-221GZ was obtained from Dyneon GmbH. High speed video microscopy was performed with a Phantom v711 camera (Vision Research Europe). The homogenization of the polymer-nanocomposite was performed using an UP400St sonotrode (Hielscher Ultrasonics GmbH).
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3

Fabrication of Microfluidic Drop-seq Chips

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Microfluidics devices were fabricated using a previously published design (Macosko et al., 2015 (link)). Soft lithography was performed using previously published protocols using SU-8 2050 photoresist (MicroChem) on a 4″ silicon substrate (Macosko et al., 2015 (link), Mazutis et al., 2013 (link)). Drop-seq chips were fabricated using silicon-based polymerization chemistry. In brief, a polydimethylsiloxane (PDMS) base and a crosslinker (Dow Corning), were combined at a 10:1 ratio, mixed, and degassed, before pouring the mix onto the Drop-seq master template. PDMS was cured on the master template, at 80°C for 2 h. After the incubation and cooling, the PDMS stamps were cut and the inlet/outlet ports were punched with 1.25-mm biopsy punchers (World Precision Instruments). The PDMS monolith was plasma-bonded to a clean microscopic glass slide using Harrick plasma cleaner. The flow channels of the Drop-seq chip were then subject to hydrophobicity treatment.
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4

Fabrication of PDMS Microfluidic Chips

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Silicon masters were created using standard photolithographic techniques described previously. (2 (link)) SU-8 2050 photoresist (MicroChem, Westborough, MA) was used for spin coating. Chips were made using PDMS with a 1:10 ratio of precursor to polymer base. PDMS was cured and sealed to a glass substrate immediately following exposure to O2 plasma for 30 s. If not used immediately, chips were covered and stored for up to one month until use.
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5

Microfluidics Fabrication using Drop-Seq

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Microfluidics devices were generated on-site, using a technique described below, which is based on an earlier Drop-Seq protocol37 ,128 ,129 (link). Soft lithography was performed using SU-8 2050 photoresist (MicroChem) on a 4″ silicon substrate, to generate a 90 μm aspect depth feature. The wafer masks were subjected to silanization overnight using chlorotrimethylsilane (Sigma), before being used for the fabrication of microfluidics. Silicon-based polymerization chemistry was used to fabricate the Drop-Seq chips. In short, we prepared a 1:10 ration mix of polydimethylsiloxane (PDMS) base and cross-linker (Dow Corning), which was degassed and poured onto the Drop-Seq master template. PDMS was cured on the master template, at 70 °C for 2 h. After cooling, PDMS monoliths were cut and 1.25 mm biopsy punchers (World Precision Instruments) were used to punch out the inlet/outlet ports. Using a Harrick plasma cleaner, the PDMS monolith was then plasma bonded to a clean microscope glass slide. After the pairing of the PDMS monolith’s plasma-treated surfaces with the glass slide, we subjected the flow channels to a hydrophobicity treatment using 1H,1H,2H,2H-perfluorodecyltri-chlorosilane (in 2% v/v in FC-40 oil; Alfa Aesar/Sigma) for 5 min of treatment. Excess silane was removed by being blown through the inlet/outlet ports. Chips were then incubated at 80 °C for 15 min.
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6

Diverse Reagents for LAMP Assays

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WarmStart LAMP Kits (DNA & RNA) and bovine serum albumin (BSA) were purchased from New England BioLabs (Ipswich, MA). Calcein (high purity) was purchased from Thermo Fisher (Waltham, MA). Betaine, Tween-20, light mineral oil, and MnCl2 were purchased from Sigma-Aldrich (St. Louis, MO). Primers and probes were synthesized by Sigma-Aldrich or by Integrated DNA Technologies (Coralville, IA). Abil WE 09 and Tegosoft DEC were purchased from UPI Chem (Somerset NJ). Poly(dimethylsiloxane) (PDMS; Sylgard 184) was purchased from Dow Corning (Midland, MI). SU-8-2050 photoresist was purchased from Microchem (Newton, MA).
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7

PDMS Microfluidic Device Fabrication

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The PDMS microfluidic devices are fabricated according to the methods described in Mazutis et al.34 (link), with minor modifications and details specific to our experiments. SU8-on-Si wafer is prepared using spin coated SU-8 2050 photoresist (MicroChem, MA) layer of a desired thickness that is UV etched using the photomask. PDMS is baked at 65 °C for 3 h after pouring onto the SU-8 master. To remove the debris after hole punching, we sonicate the PDMS slab in an isopropanol bath, dry with pressurized air, then bake at 75 °C to ensure all isopropanol is evaporated. After plasma bonding of PDMS slab to glass, the PDMS-on-glass device is heated on a 75 °C hot plate for ~10 min and then incubated at 65 °C overnight in an oven to enhance bonding. To make the channel surfaces hydrophobic, PTFE-syringe-filtered Aquapel (PPG Industries) is injected into the channel, incubated ~60 s at room temperature, and then blown out of the channels using pressurized nitrogen. To remove traces of Aquapel, PDMS device is incubated at 60 °C for ~2 h.
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8

Fabrication of Microfluidic Devices

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The microfluidic device was fabricated using a previously published protocol (23 (link)). Briefly, 100- to 120-μm features (array of two circles with a diameter of 150 μm, set at 10% overlap; spaced 50 μm apart) were patterned on silicon wafer molds by ultraviolet exposure (OAI 206 Mask Aligner) of SU8-2050 photoresist (Microchem). Chips were fabricated by soft lithography from polydimethylsiloxane (PDMS; Dow Corning Sylgard) and coated with 1.5-μm parylene C (Paratronix).
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9

Gelatin-Based Biocomposite Fabrication

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Gelatin type B (225 bloom) from bovine skin, selenium (99%, powder), sulfur (99.9%, powder), glutaraldehyde solution (Grade I, 50%) were obtained from Sigma Aldrich. Trioctylphosphine (TOP, 90%) was obtained from Acros Organics. SU-8 2050 photoresist was purchased from MicroChem, USA. RTV615 Silicone Potting Compound was obtained from Momentive Performance Materials (Waterford, NY, USA). Recombinant human tissue inhibitor of metalloproteinases 2 (TIMP2) was obtained from Sino Biological (Beijing, China).
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10

Fabrication of ZnO Growth and ZNI Chips

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The ZnO growth chip and the ZNI chip were fabricated using a standard soft lithography process. The SU-8 2050 photoresist (MicroChem) was spin-coated on the silicon wafer. Following ultraviolet (UV) exposure and development, the mold was treated with trimethylchlorosilane and then filled with PDMS (RTV615) prepolymer at a 10:1 ratio of base polymer to cross-linker. Next, the mold filled with PDMS prepolymer was de-bubbled in a vacuum manner. The PDMS replicas were peeled off after curing at 80°C for 2 hours. The ZnO growth chip consisted of 4 channels with a width of 200 μm and a height of 75 μm, and the ZNI chip consisted of the main microfluidic channel (height: 10, 20, 30, 40 μm) and the HB structure (height: 5 μm) (Figure 2B).
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