Paracetamol was selected as a representative test compound with characteristics typical of APIs. It is commercially available, as are its impurities of synthesis. Two extremes of size distribution (granular and micronized) were selected to challenge different aspects of filtration, washing, and drying. The granular material (batch 161713J561; Mallinckrodt Inc., Staines-upon-Thames, UK) represents a challenge for uniform particle suspension and transfer into the filter and exhibits very rapid settling and filtration. The micronized material (batch 042213E407; Mallinckrodt Inc.) settles and filters slowly, has a large wetted surface area to wash, and is more challenging to dry than the granular material.
Wash performance and cake purity were evaluated using a solvent soluble dye,
Patent Blue V sodium salt (LOT: BCBP1872V; Sigma-Aldrich). The dye aids visualization of the filtration and washing process as well as being readily quantified spectroscopically.
Ethanol (absolute, !99.8%; Sigma-Aldrich) was used to create the feed suspension; it is widely used as crystallization solvent. Millipure water was selected as wash solvent due to paracetamol's relatively low aqueous solubility and because Patent Blue V dye is very soluble in water, as reported by Newton et al. 21
Ottoboni S., Price C.J., Steven C., Meehan E., Barton A., Firth P., Mitchell A, & Tahir F. (2019). Development of a Novel Continuous Filtration Unit for Pharmaceutical Process Development and Manufacturing. Journal of pharmaceutical sciences, 108(1).