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Desmodur w

Manufactured by Bayer

Desmodur W is a polyisocyanate crosslinking agent used in the production of various coatings, adhesives, and sealants. It serves as a core component in the formulation of these materials, contributing to their durability, chemical resistance, and overall performance.

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14 protocols using desmodur w

1

Synthesis of Polyurethane Prepolymer

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Example 4

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 335 g (2.55 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 664.8 g (1.33 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 2.5 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 80° C. for 3 hours and cooled down. The resulted product was titrated and resulted in NCO content of 5.10%.

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2

Synthesis of Polyurethane Prepolymer

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Example 2

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 1210 g (9.15 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (H12MDI, available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 3000 g (6.03 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g and a number average molecular weight of about 1000 g/mole (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 12 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 90° C. for 6 hours. An aliquot of the prepolymer was withdrawn and titrated for isocyanate content using standard n-butyl amine titration. The isocyanate content was found to be 3.07% (theory; 3.10%). The polyurethane prepolymer had a molecular weight of 6,000 measured by Viscotek GPC.

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3

Synthesis of Polycaprolactone-based Polyurethane

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Example 2

132 grams (0.268 equivalents) of a polycaprolactone diol having an OH number of 112 milligrams KOH/gram and a number average molecular weight of about 1000 gram/mole (available from Dow as Tone 2221A) was preheated in an oven to 70 degree Celsius and charged to a 0.5 liter reactor. Then 67.8 grams (0.513 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (H12MDI, available from Bayer as Desmodur W) was added into the reactor at ambient temperature. The mixture was stirred well, and then 0.02 grams of dibutyltin dilaurate catalyst (available from Air Products as T-12) was added to the reactor. The mixture was allowed to stir for about 30 minutes. The reaction flask was purged with nitrogen and reacted at 80 degree Celsius for 3 hours. The isocyanate content of the reaction mixture was found to be 5.145% (theory; 5.15%) based on titration method with n-butyl amine.

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4

Synthesis of Polyurethane Prepolymer

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Example 2

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 1210 g (9.15 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (H12MDI, available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 3000 g (6.03 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g and a number average molecular weight of about 1000 g/mole (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 12 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 90° C. for 6 hours. An aliquot of the prepolymer was withdrawn and titrated for isocyanate content using standard n-butyl amine titration. The isocyanate content was found to be 3.07% (theory; 3.10%). The polyurethane prepolymer had a molecular weight of 6,000 measured by Viscotek GPC.

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5

Synthesis of Polyurethane Prepolymer

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Example 4

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 335 g (2.55 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 664.8 g (1.33 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 2.5 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 80° C. for 3 hours and cooled down. The resulted product was titrated and resulted in NCO content of 5.10%.

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6

Synthesis of Polyurethane Acrylate (a2-1)

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Example 4

122.4 g of G1-1000 (hydrogenated polybutadiene polyol, manufactured by Nippon Soda Co., Ltd.), 13.6 g of TCD Alcohol DM (tricyclodecane dimethanol, manufactured by OXEA GmBH), 44.2 g of DESMODUR W (methylene bis(4-cyclohexylisocyanate), manufactured by Bayer AG), 92.9 g of VISCOAT #155 (cyclohexyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 92.9 g of IBXA (isobornyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 0.19 g of hydroquinone monomethyl ether (manufactured by Wako Pure Chemical Industries, Ltd.), and 0.04 g of KS-1260 (dibutyltin dilaurate, manufactured by Sakai Chemical Industry Co., Ltd.) were added to a reaction container provided with a stirrer, a thermometer, and a condenser, and the solution was heated to 80° C. to 85° C. using an oil bath while being stirred. Then, the reaction was continued while the solution was stirred for 2.5 hours. Thereafter, 5.6 g of HEA (2-hydroxyethyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.) was added thereto, the reaction was continued while the solution was stirred for 2.5 hours, thereby obtaining a cyclohexyl acrylate/isobornyl acrylate solution (50 wt %) of polyurethane acrylate (a2-1). The theoretical amount of the hydroxy group in the polyurethane acrylate (a2-1) acquired from the raw materials is 0 mmol/g (solid content).

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7

Synthesis of Polyurethane Polyol from Hydrogenated Dimer Acid

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Example 3

142.5 g of Priplast 3197 (hydrogenated dimer acid polyester polyol, manufactured by Croda Corporation), 13.6 g of TCD Alcohol DM (tricyclodecane dimethanol, manufactured by OXEA GmBH), 31.4 g of DESMODUR W (methylene bis(4-cyclohexylisocyanate), manufactured by Bayer AG), 93.8 g of VISCOAT #155 (cyclohexyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 93.8 g of IBXA (isobornyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 0.19 g of hydroquinone monomethyl ether (manufactured by Wako Pure Chemical Industries, Ltd.), and 0.04 g of KS-1260 (dibutyltin dilaurate, manufactured by Sakai Chemical Industry Co., Ltd.) were added to a reaction container provided with a stirrer, a thermometer, and a condenser, and the solution was heated to 80° C. to 85° C. using an oil bath while being stirred. Thereafter, the reaction was continued while the solution was stirred for 2.5 hours, thereby obtaining a cyclohexyl acrylate/isobornyl acrylate solution (50 wt %) of polyurethane polyol (a1-3). The theoretical amount of the hydroxy group in the polyurethane polyol (a1-3) acquired from the raw materials is 0.261 mmol/g (solid content).

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8

Synthesis of Polyurethane Prepolymer

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Example 4

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 335 g (2.55 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 664.8 g (1.33 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 2.5 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 80° C. for 3 hours and cooled down. The resulted product was titrated and resulted in NCO content of 5.10%.

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9

Synthesis of Polyurethane Prepolymer

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Example 4

In a 3-necked flask equipped with an overhead stirrer, thermocouple, and a vacuum adapter, 335 g (2.55 equivalents) of 4,4′-dicyclohexylmethanediisocyanate (available from Bayer as Desmodur W) was charged into the reactor and stirred at ambient temperature. 664.8 g (1.33 equivalents) of a polycaprolactone diol having an OH number of 112 mg KOH/g (available from Dow Chemical as Tone™ 2221) was preheated in an oven to 80° C. and added to the reactor. The mixture was allowed to stir for about 15 minutes, before adding 2.5 g of dibutyltin dilaurate catalyst (available from Air Products as T-12). The reaction flask was evacuated (<0.1 mm HG) and held at 80° C. for 3 hours and cooled down. The resulted product was titrated and resulted in NCO content of 5.10%.

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10

Synthesis of Polyurethane Polyol from Hydrogenated Polybutadiene

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Example 2

138.7 g of GI-1000 (hydrogenated polybutadiene polyol, manufactured by Nippon Soda Co., Ltd.), 15.4 g of TCD Alcohol DM (tricyclodecane dimethanol, manufactured by OXEA GmBH), 36.5 g of DESMODUR W (methylene bis(4-cyclohexylisocyanate), manufactured by Bayer AG), 95.3 g of VISCOAT #155 (cyclohexyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 95.3 g of IBXA (isobornyl acrylate, manufactured by Osaka Organic Chemical Industry Ltd.), 0.19 g of hydroquinone monomethyl ether (manufactured by Wako Pure Chemical Industries, Ltd.), and 0.04 g of KS-1260 (dibutyltin dilaurate, manufactured by Sakai Chemical Industry Co., Ltd.) were added to a reaction container provided with a stirrer, a thermometer, and a condenser, and the solution was heated to 80° C. to 85° C. using an oil bath while being stirred. Thereafter, the reaction was continued while the solution was stirred for 2.5 hours, thereby obtaining a cyclohexyl acrylate/isobornyl acrylate solution (50 wt %) of polyurethane polyol (a1-2). The theoretical amount of the hydroxy group in the polyurethane polyol (a1-2) acquired from the raw materials is 0.258 mmol/g (solid content).

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