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Lava frame

Manufactured by 3M
Sourced in Germany

The Lava Frame is a piece of lab equipment designed for the secure mounting and positioning of various laboratory instruments. It features a sturdy, durable frame with adjustable height and tilt controls, allowing for precise and stable placement of equipment. The Lava Frame is a versatile solution for creating an organized and efficient work environment in the laboratory setting.

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4 protocols using lava frame

1

Fabrication and Characterization of Monolithic Y-TZP Crowns

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Core specimens were fabricated using Y-TZP (Lava frame, 3M-ESPE, St. Paul, MN) using resin pattern (10 × 1 mm) and copy-milling machine by the same technique for the monolithic specimen. They received shade A2 and sintered using Lava oven (Lava furnace 200, 3M ESPE). Oven temperature was 1500 °C for 8 h, according to manufacturer’s instructions. Specimens were finally polished. Materials used in the present study are summarized in Table 1.

Materials used in the study.

Material typeMaterial commercial nameManufacturerComposition wt %Batch number
Y-TZP for monolithic  crown constructionZirkonzahn Prettau Y-TZP pre-sintered blocksZirkonzahn GmbH, Bruneck, ItalyMain components: ZrO2 (92.27) Y2O3 (4–6).Traces: Al2O3 (<1), SiO2 (0.02), Fe2O3 (0.01) and Na2O (0.04).ZRAD8061
Y-TZP for core constructionLava frame Zirconia pre-sintered blocks3M-ESPE, St. Paul, MNMain component: ZrO2 (92.27), Y2O3 (4.98).Traces: Al2O3 (0.43), SiO2 (0.21), HfO2 (1.58).68591
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2

Surface Treatments of Y-TZP Dental Ceramics

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The schematic setup of the experiment is in Figure 1. Pre-sintered blocks of three Y-TZP dental ceramics: Lava Frame (LF) and Lava Plus (LP), (3M ESPE, Seefeld, Germany) and IPS ZirCad (IZ), (Ivoclar Vivadent, Schaan, Liechtenstein) were sectioned using a diamond disk (Isomet 1000; Buehler, Lake Bluff, IL, USA) in order to produce 20 plates (10 mm x 10 mm x 2 mm) for each ceramic. After sinterization according to each manufacturer's instructions, the plates were ultrasonicated in distilled water for 5 min, polished with 600-, 1200-and 4000-grit SiC abrasive paper (DPU-10; Struers, Ballerup, Denmark). The plates were randomly divided into four groups (n=5) according to the following surface treatments: AS: assintered surface; 30: air-abrasion with 30 mm Si-coated Al 2 O 3 particles (Rocatec Plus, 3M ESPE, Seefeld, Germany); 50: air-abrasion with 50 mm Al 2 O 3 and 150: air-abrasion with 150 mm Al 2 O 3 particles. The three treatments were applied orthogonally to the ceramic surfaces at a pressure of 2.5 bar for 15 s at a 10 mm distance. After the treatments, the plates were ultrasonicated in distilled water for 5 min and air-dried in a glass desiccator containing freshly dried silica gel.
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3

Fabrication of Sintered Zirconia Bars

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Pre-sintered CAD/CAM zirconia milling blocks (Lava Frame; 3M ESPE AG, Seefeld, Germany) were cut into bars of 25×5.0×1.5 mm (n=40) and 25×5.0×1.9 mm (n=80) using a water-cooled diamond disc (Diamond Wafering Blade, Series 15LC Diamond #11-4276; Buehler Ltd, Lake Bluff, Il, USA) by a high-precision saw (Isomet 1000; Buehler Ltd). The zirconia bars were washed in tap water and their edges were carefully finished using a ceramic polisher (Exa Cerapol 0361HP; Edenta AG, Au, Switzerland) in a low-speed hand piece.
The sintering process was performed in Lava Furnace 200 (Dekema Dental-Keramiköfen GmbH, Freilassing, Germany), according to the manufacturer's recommendations (heating rate = 20 °C/min: 0-1000 °C; 10 °C/min: 1000-1500 °C; holding time = 2.0 h and cooling rate = 15 °C/min: 1500-800 °C; 20 °C/min: 800-250 °C, when oven was opened). The dimensions of the zirconia bars after sintering shrinkage were 20×4.0×1.2 mm (n=40) and 20×4.0×1.5 mm (n=80).
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4

Microstructural Analysis of Tetragonal Zirconia

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The materials used in this study are listed in Table 1. Lava Frame (3M ESPE) is a tetragonal zirconia polycrystal partially stabilized with 3mol-% yttria. This ceramic presents a very fine microstructure, containing fine grains and few slightly large grains (mean diameter of 104.9 nm ± 48.5). 15 (link)
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