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Plasti corder

Manufactured by Brabender
Sourced in Germany

The Plasti-Corder is a laboratory device designed for the analysis and characterization of thermoplastic materials. It measures the rheological properties of polymers, such as viscosity and shear rate, to provide insights into their processing behavior and characteristics.

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12 protocols using plasti corder

1

Upcycling Waste Rubber into Shape-Memory Materials

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Waste rubber material obtained from the production of insulation materials was used in the form of EPDM carbon black filled insulation foam. The foam was firstly cleaned and cut into thin strips. Next, the strips were ground using rotational mixer Brabender Plasti Corder (Brabender GmbH, Duisburg, Germany) The device parameters were the following: temperature T = 25 °C, mixing time 15 min, speed of rotors 50 r⋅min−1. The rubber shred is further denoted as RS.
Three ENGAGE™ POE Ethylene Octene Grades, Dow Corning materials, among other commercially available grades of ethylene-1-octene thermoplastic elastomers, were selected as a binder for rubber shred due to their higher total crystallinity (factor influencing on the shape memory behavior and the mechanical properties) and various viscosity in a molten state (factor influencing on the mixing with the rubber shred).
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2

Revulcanization of EPDM Rubber Devulcanizate

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dev_80-1.33 was selected as the devulcanisate with the best properties, based on Horikx’s analysis, and hence it was used for revulcanisation experiments. We investigated the revulcanisability of dev_80-1.33 in two ways: (a) on its own, and (b) by adding the original curing system to the devulcanisate. We added the curing agents to the devulcanisate in a Brabender Plasti-Corder (Brabender Technologie GmbH & Co., Duisburg, Germany) internal mixer at a fill ratio of 70% in a 50 cm3 mixing chamber at 70 °C for 20 min. The ratio at which the curing system was added to the devulcanisate is shown in Table 3. The devulcanisate that contained additional curing agents was named dev_80-1.33_mix.
We prepared mixtures of the virgin EPDM rubber and dev_80-1.33_mix in the previously mentioned Brabender internal mixer with the same operating conditions. These mixtures, along with a reference virgin rubber and Sample 1, were tested in the rheometer and vulcanised in the compression mould to t90 the same way the original rubber vulcanisate had been prepared. Table 4 shows the composition of all revulcanisates.
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3

Graphene/Polypropylene Nanocomposites Preparation

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All nanocomposites were prepared using a Brabender mixer Type W50 (Brabender GmbH & Co. KG, Duisburg, Germany) driven by a Brabender Plasticorder (Brabender GmbH & Co. KG, Duisburg, Germany) initially melting the iPP at 210 °C at 20 rpm for 15 min following with mixing with graphene at 50 rpm for 15 min. After mixing, the samples were compression molded to obtain dimensions as follows: (100 × 100 × 1.5) mm3. The temperature maintained during the process was 200 °C at 50 bar for 5 min, the process was terminated after cooling the press to room temperature at ≈10 °C min−1 while maintaining the pressure. It is worth mentioning that the melt-mixing process was kept as simple as possible and there was no pre-treatment of the filler or pre- and post- mixing stages in order to obtain more efficient filler distribution. The production process was kept as similar as possible to large-scale industrial procedures.
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4

PBSA Blends with Ferulic Acid Oligomer

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PBSA blended with PHEF were produced in a Brabender Plasti Corder equipment, processing 55 g of material in each trial at 140 °C, at a roller speed of 60 rpm, and a mixing time of 2.5 min. Sheets of the material were prepared by compression molding at 170 °C and controlled cooling in a pressing machine. 0.8 mm thickness sheets were used to shape the tensile bars and perform the aging test. One physical blend of PBSA and PHEF was prepared with 5 wt% of the ferulic acid-based oligomer (PBSABLEND) while two additional blends were reactively mixed in presence of 0.25 and 0.5 wt% of a radical source such as Luperox® 101XL45 obtaining PBSAREX0.25 and PBSAREX0.5 respectively. A reference formulation was also prepared based on neat PBSA with 0.5 wt% of commercial Irganox®1010 as a common industrial stabilizer for long-term protection of polyolefins (PBSA0.5IRG). A maximum of 0.5 wt% of Irganox® was used in the reference formulation following the recommendations of the technical datasheets of the product.
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5

Melt Mixing of TPS and PCL

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In the two-step preparation procedure, the solution casted TPS (step 1) was homogenized with PCL by melt-mixing (MM; step 2) at elevated temperature in the W50EH chamber of the twin-screw laboratory mixer (Brabender Plasti-Corder; Duisburg, Germany). The samples were mixed in the chamber preheated to 120 °C, using rotation speed 60 rpm for 8 min. The blend was compression molded to 2 mm thick plaques in a laboratory hot press (Fontijne Grotnes; Vlaardingen, Netherlands) at 130 °C for 2 min under 50 kN to deaerate, plus another 1 min under 100 kN followed by water cooling for ca 15 min under 100 kN to obtain the final plaques.
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6

Hybrid Polyester-HDPE Composite Fabrication

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HDPE, polyester from RS-polyol, polyester from WPET, and their hybrid (50:50) were blended using weight ratios 100/0, 95/5, and 90/10 in an internal mixer (Brabender plasticorder) at 30 rpm and temperatures 170 °C. First, HDPE was added to the mixer, and the polyester was added after the polymers had reached their melt flow temperature, followed by silica in a fixed weight ratio (5%). The mixing process took 5 min on average. Next, the resultant composite was removed from the mixer, pressed into fixed dimensions (152 × 125 × 2.85 mm), using a laboratory hydraulic hot press at 170 °C for 5 min, and then cooled down to room temperature.
The mechanical measurements of polyesters and their composites, such as tensile strength, elongation at break, and modulus of toughness from stress–strain curves, were investigated using Zwick tensile testing machine (model Z010, Germany) according to ASTM D 638-03.
The morphology study was examined, after coating the samples with gold, by scanning electron microscopy using the Quanta instrument (model FEG250, FEI, Hillsboro, Oregon, USA), running the electron beam at 20 kV accelerating voltage.
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7

Polypropylene-Graphene Composite Preparation

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All compositions were prepared using a Brabender mixer Type W50 driven by a Brabender Plasticorder. Initially the polypropylene was added and allowed to melt at 210 °C at 20 rpm for 15 min, followed by addition of graphene. The combined composite was then mixed at 210 °C at 50 rpm for another 15 min. Following compounding the composites were cut into small pellet-like pieces for easier use.
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8

Grafting of Maleic Anhydride on Natural Rubber

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Grafting of MA onto NR was done by mixing the NR with 4 phr of MA in a Brabender Plasticorder at 145 °C at a rotor speed of 60 rpm under a normal atmosphere. The mixing lasted for 10 min. The resulting rubber was purified by reprecipitation. This was done just for the purpose of characterization by FTIR. The resulting MNR was then purified to confirm the grafting of MA onto NR. This was carried out by dissolving the rubber sample in toluene at room temperature for 24 h and then at 60 °C for 2 h. The soluble part was collected and precipitated in acetone. The sample was dried in a vacuum oven at 40 °C for 24 h. The purified MNR was finally characterized by the FTIR spectrum.
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9

Melt Blending and Characterization of PLA/PCL Composites

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PLA and PCL pellets were previously dried under a vacuum at 80 and 45 °C, respectively, for 12 h before the melt blending. The blending was carried out using a Brabender Plasticorder with a chamber volume of 55 cm3 and roller blades at 200 °C for 9 min with a rotation speed of 60 rpm. The blend ratio was controlled at 90:10 wt %, and EMA-GMA was added at 0, 2, 4, 6, 8, and 10 phr. Furthermore, the pure PLA was subjected to the same mixing treatment to create the same thermal history as that of the blends. The abbreviation for each formulation is assigned as follows: PLA, PLA/PCL, PLA/PCL/2, PLA/PCL/4, PLA/PCL/6, PLA/PCL/8, PLA/PCL/10, respectively. Then, all of the samples were hot-compression-molded into 1- or 4-mm-thick sheets at 200 °C and 12 MPa for 6 min. All the samples were conditioned at 50% relative humidity and 25 °C for at least 48 h before the testing.
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10

Grafting and Modifying Polypropylene

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For the grafting reaction of PP, a PLASTI-CORDER lab-station with mixer W 50 EHT (BRABENDER, Germany), designed with a counter-rotating twin-screw compounder with a bowl volume of 55 cm3 and roller blades, was used. The grafted PP was produced under a barrel temperature of 170 °C with a rotation speed of 50 rpm and residence time of 3 min. After the torque was stabilized, a GMA/Sty solution with DCP was added at the same temperature and rotation speed, with an residence time of 5 min. Finally, the phenolic antioxidant was used for terminating the grafting reaction. The components used for grafting PP, with varied GMA contents, are listed in Table 1.
Modified PP by AA were prepared using the grafted PP by 5 phr of GMA at barrel temperature at 170 °C with a rotation speed of 50 rpm and residence time of 5 min. The components used for modifying the PP samples that used different AA contents are given in Table 2. After pelletizing, the grafted PP samples and modified PP samples were analyzed for grafting and chain extension reactions.
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