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Dry-Formulated Paclitaxel nanoparticle Microparticles

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Paclitaxel nCmP were formulated with PTX NP and mannitol in an aqueous suspension using a Büchi B-290 spray dryer (Büchi Labortechnik, AG, Switzerland) in open mode. The ratio of PTX NP: mannitol was 80:20 (w/w) in DI water, which was suspended at a feed concentration of 0.5% (w/v). The spray dryer conditions were: 414 L/h dry N2 flow rate, aspiration rate of 28 m3/h, pump rate of 0.9 mL/min, inlet temperature of 90 °C, and nozzle cleaner rate of 4. The nCmP were collected in an amber glass vial and stored in desiccators at −20 °C.
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Spray-Dried Egg Production and Biscuit Formulation

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Fresh eggs (FE), pasteurized eggs (PE) were furnished by a local factory. Spray-dried eggs (SPE) were produced from the same pasteurized eggs using a mini spray dryer Büchi B-290 (Buchi Labortechnik AG, Flawil, Switzerland), located at University of Molise. The drying medium was air, and its flow was increased or decreased regulating the aspirator speed. The process was performed at the optimized parameters of: inlet air temperature of 100 °C, outlet temperature of 57 °C, aspiration 100% and feed flow rate of 4 mL/min. After the spray-drying, the drying yield was of about 92%, determined as the % of the powder weight collected from the receiver to the amount initial of solids contained in the feed solution. At the end of the process, the spray-dried eggs were sealed in plastic bag and stored at +4 °C until use.
Biscuits were produced by means of a bakery pilot plant located at the University of Molise. The ingredients used for the formulation were reported in Table 1.
The ingredients were mixed in a spiral kneader and then were kneaded for 30 min. The dough was laminated and biscuits were formed before cooking (180 °C for 15 min) in a rotary oven.
Three batches of biscuits were done using the same conditions.
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Spray Drying of Emulsions Optimization

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Spray drying was performed using a laboratory-scale Mini Spray Dryer (Büchi B-290, Büchi Labortechnik AG, Flawil, Switzerland). The samples were atomized with a hot air stream in the drying chamber. A two-fluid nozzle of 0.5 mm cap orifice diameter was used. This type of nozzle operates on the basic principle of utilizing high-speed air to crush the liquid, resulting in smaller liquid particles and higher flow rates. The following parameters were fixed. For emulsion 1: pump 10, aspirator 100; Q-flow, 600 L/h; inlet temperature, 130 °C; and outlet temperature, 100 °C. The same parameters were used for emulsion 2, except for the inlet temperature, which was 120 °C, and the pump was 7, respectively.
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Spray Drying of Levetiracetam and Arginine

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Initially, equimolar amounts of LEV and ARG (resulting in a mass ratio of 67.4% LEV and 32.6% ARG) were dissolved in 100 mL of water. In the later course of the study, LEV and ARG were dissolved in 100 mL of a 30% ethanol/water mixture (v/v). The solid concentration was 10 mg/mL. SD was performed using a Büchi B-290 spray dryer (Büchi Labortechnik AG, Flawil, Switzerland), which was equipped with an inert loop B-295 (Büchi Labortechnik AG) when ethanol was used as a solvent. A 0.7 mm two-fluid nozzle was used. To investigate the influence of the process parameters on the outcome, samples were produced at varying inlet temperatures and feed rates in a design of experiments (DoE) set-ups. The drying air flow and the atomising air flow rate were kept constant at 40 m3/h (nitrogen) and 667 l/h, respectively.
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Spray-Drying of Chitosan Microparticles for Antitubercular Drug Delivery

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ChS microparticles were prepared by spray-drying, either unloaded or containing an association of the antitubercular drugs INH and RFB. ChS was used at 2% (w/v) in all cases and the drug-loaded microparticles were produced at ChS/INH/RFB mass ratio of 10/1/0.5. While INH was solubilised in water, the hydrophobic character of RFB required the use of co-solvents. Ethanol 70% (v/v) and HCl 0.01 M were tested for this end and the obtained RFB solution was then added to the previously formed ChS/INH solution. When ethanol was used, the final water/ethanol ratio of 80/20 (v/v) was applied in the spraying solution, while HCl was used at a final concentration of 0.002 M.
Microparticles were produced from both solutions using a laboratory mini spray-dryer (Büchi B-290, Büchi Labortechnik AG, Flawil, Switzerland) operating in open mode and equipped with a high-performance cyclone. The operating parameters were: inlet temperature: 175 ± 2 °C; aspirator setting: 90%; feed rate: 0.7 ± 0.1 mL/min; and spray flow rate: 473 L/h. These conditions resulted in an outlet temperature of 110 ± 2 °C. After spray-drying, microparticles were collected, placed in a dark flask and stored inside a desiccator until further use.
The spray-drying yield was calculated by gravimetry, comparing the total amount of solids initially added with the resultant weight of collected microspheres.
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Spray Drying of Drug-Clay Dispersions

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Drug–clay aqueous dispersions, 100 mL in volume, at drug–clay w/w ratios used in the intercalation solution technique were spray dried using a Mini Spray Dryer (BÜCHI® B-290; Massó Analítica S.A., El Prat de Llobregat, Barcelona, Spain) with a nozzle of 0.7 mm diameter aperture. The feed rate was 9 mL/min and the nozzle air pressure was 6 bar. The inlet temperature was set at 200 °C, resulting in an outlet temperature of 130 °C. The airflow rate and the aspirator were 439 L/h and 40 m3/h (100%), respectively. The efficiency of the process, determined from the amount of solid actually recovered versus the theoretical amount of solid to be obtained by atomization of the aqueous phase, was always ≥ 50%.
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7

Chito-cubosomes Preparation via Crosslinking

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CS solution was prepared by dissolving 2 g CS in 25 mL of 3% citric acid aqueous solution. The obtained solution was slowly added into 25 mL of above prepared liquid cubosomes under magnetic stirring at 200 rpm at 25 °C. After stirring for 10 min, 0.4 or 0.8 mL of glutaraldehyde solution (6.25%, w/v) was then added into the mixture to initiate the cross-linking reaction between CS and glutaraldehyde. The reaction was allowed to continue for 4 h.24 (link)After cross-linking reaction, 2 g of mannitol as scaffolds was dissolved in the obtained reaction mixture by stirring, followed by spray dryer (Büchi B-290: Büchi Labortechnik AG, Switzerland). The spray drying was carried out using a 0.7 mm nozzle with the inlet temperature of 110 °C, aspirator setting of 40 m3 h−1, spray flow rate of 600 L h−1, pump setting of 2.72 mL min−1. The spray-dried chito-cubosomes solid was collected and stored in desiccators at 25 °C for further characterizations.
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8

Spray-Dried Nanocomposite Microparticles

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nCmP were prepared via the spray drying of a AZI NP or RAP NP suspensions and mannitol in an aqueous solution using a Büchi B-290 spray dryer (Büchi Labortechnik, AG, Switzerland) in open mode. The spray drying conditions were as follows: 1:1 (w:w) ratio of NP to mannitol in DI water; feed solution concentration of 1% (w/v); 1.4 mm nozzle diameter; atomization gas flow rate of 414 L/h (UHP dry nitrogen); aspiration rate of 28 m3/h, inlet temperature of 50 °C; pump rate of 0.6 mL/min; and nozzle cleaner rate of 4. The resulting nCmP were separated in a high-performance cyclone, collected in a sample collector, and stored in amber glass vials in desiccators at −20°C.
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9

Spray-Drying of Flaxseed Oil Emulsions

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Flaxseed oil emulsions powders were obtained by spray-drying, using a lab-scale spray dryer (Büchi B-290, Büchi Labortechnik AGT, Flawill, Switzerland). The drying air inlet temperature of 180 °C was chosen, based on the results described in previous study [12 (link)]. The air flow was 40 m3/h. The drying air outlet temperature was maintained at 55 ± 5 °C. Dried powders were collected in a collection vessel and stored in darkness at 4 °C. The yield of the spray drying process was calculated according to the Formula (1): Yield (%)=mas of powder (g)dry matter of emulsion (g)×100%
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10

Spray Drying of Curcumin Nanoparticles into Composite Microparticles

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CUR nCmP were prepared via the spray drying of an aqueous suspension of each type of CUR NP (0.5%, w/v) using a Büchi B-290 spray dryer (Büchi Labortechnik, AG, Switzerland) in open mode. The CUR NP suspension was sonicated for 10 minutes before spray drying. The spray drying conditions were as follows: inlet temperature of 60 °C (outlet temperature of 32 ± 2 °C), 0.7 mm nozzle diameter, atomization gas flow rate of 414 L/h using dry nitrogen, aspiration rate of 28 m3/h, pump rate of 0.9 mL/min, and nozzle cleaner rate of 3. The resulting nCmP were separated in a high-performance cyclone, dried for 15 minutes in the spray dryer for further removal of residual water, collected in a sample collector, and stored in amber glass vials in a desiccator at −20°C. nCmP comprised of each kind of NP described previously were produced: nCmP-5min, nCmP-3h, and nCmP-h, correspondingly.
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