Attenuated total reflection Fourier transformed infrared spectroscopy (ATR-FTIR) was recorded with a 1.9 cm−1 spectral resolution on a 670 FT-IR spectrometer (Co. Varian Inc. (now: Agilent Technologies)). The assignment of measured vibrations were supported by DFT-based calculations on a D3(BJ)-BP86-def2-SVP level of theory.57–61 Deviations to the measured spectra were described by Benavides-Garcia and Monroe.62 All calculations were carried out using the ORCA computational chemistry program.63,64 Raman spectra were recorded on an inVia confocal (Co. Renishaw) with an excitation wavelength of 532 nm, 3 times for each specimen with 20 s exposure time. Hardness testing was performed using a Fischerscope H100C XYp Nanoindenter (Co. Helmut Fischer GmbH) using a Vickers diamond indenter. After contact with the surface, the indenter was approached into specimens at a constant rate of 300.00 mN/60 s until 150 mN of force was reached and withdrawn from the surface at the same rate as loading. At least 12 indentations were performed for each specimen and the average value was reported. Surface roughness measurements and optical imaging were performed using a VK-9700 Color 3D-Laser scanning microscope (Co. Keyence Corporation). For each sample, at least five randomly selected areas of the surface were measured and the surface roughness Ra and surface depth Rz were determined. High-resolution images of the composite material were taken using a scanning electron microscope (SEM, S-3400N, Co. Hitatchi Science Systems, Ltd) and spectral maps for sulfur and phosphorus were prepared using energy dispersive X-ray spectroscopy (EDX). The samples were fractured after storage in liquid nitrogen for at least 3 h and the exposed surface was coated with a thin platinum layer using a high vacuum platinum sputter at low voltage (brittle fractures). High-resolution transmission electron microscopy (FEI, Talos 120C, Co. Thermo Fisher Scientifics) images were taken of selected polymer compounds. Therefore, very thin lamellae were sectioned with a diatome diamond knife (Cryo-Mikrotomy, Co. Reichert-Jung Ultracut E and RMC CR-X Cryoattachment) at a temperature of −120 °C. The freshly microtomed sample surfaces were subsequently measured by AFM (MultiMode 8, Co. Brucker). The ultrathin sections (about 60 nm) were collected and used for TEM measurements. By evaluating the distribution of the added liquid and solid lubricants in the bulk material, the tribological mechanisms leading to self-lubrication will be analyzed.
Characterizing Self-Lubricating Polymer Composites
Attenuated total reflection Fourier transformed infrared spectroscopy (ATR-FTIR) was recorded with a 1.9 cm−1 spectral resolution on a 670 FT-IR spectrometer (Co. Varian Inc. (now: Agilent Technologies)). The assignment of measured vibrations were supported by DFT-based calculations on a D3(BJ)-BP86-def2-SVP level of theory.57–61 Deviations to the measured spectra were described by Benavides-Garcia and Monroe.62 All calculations were carried out using the ORCA computational chemistry program.63,64 Raman spectra were recorded on an inVia confocal (Co. Renishaw) with an excitation wavelength of 532 nm, 3 times for each specimen with 20 s exposure time. Hardness testing was performed using a Fischerscope H100C XYp Nanoindenter (Co. Helmut Fischer GmbH) using a Vickers diamond indenter. After contact with the surface, the indenter was approached into specimens at a constant rate of 300.00 mN/60 s until 150 mN of force was reached and withdrawn from the surface at the same rate as loading. At least 12 indentations were performed for each specimen and the average value was reported. Surface roughness measurements and optical imaging were performed using a VK-9700 Color 3D-Laser scanning microscope (Co. Keyence Corporation). For each sample, at least five randomly selected areas of the surface were measured and the surface roughness Ra and surface depth Rz were determined. High-resolution images of the composite material were taken using a scanning electron microscope (SEM, S-3400N, Co. Hitatchi Science Systems, Ltd) and spectral maps for sulfur and phosphorus were prepared using energy dispersive X-ray spectroscopy (EDX). The samples were fractured after storage in liquid nitrogen for at least 3 h and the exposed surface was coated with a thin platinum layer using a high vacuum platinum sputter at low voltage (brittle fractures). High-resolution transmission electron microscopy (FEI, Talos 120C, Co. Thermo Fisher Scientifics) images were taken of selected polymer compounds. Therefore, very thin lamellae were sectioned with a diatome diamond knife (Cryo-Mikrotomy, Co. Reichert-Jung Ultracut E and RMC CR-X Cryoattachment) at a temperature of −120 °C. The freshly microtomed sample surfaces were subsequently measured by AFM (MultiMode 8, Co. Brucker). The ultrathin sections (about 60 nm) were collected and used for TEM measurements. By evaluating the distribution of the added liquid and solid lubricants in the bulk material, the tribological mechanisms leading to self-lubrication will be analyzed.
Variable analysis
- Constant current applied through the outer probe tips to the sample (range of 1 μA to 1 mA at 2.1 V)
- Voltage drop from the outer to the inner probe tips (used for resistance calculation)
- Surface resistance measurements
- Attenuated total reflection Fourier transformed infrared spectroscopy (ATR-FTIR) spectra
- Raman spectra
- Hardness (measured using a Vickers diamond indenter)
- Surface roughness (R_a and R_z)
- Morphology and chemical composition (observed using SEM, EDX, and TEM)
- 4-wire sense mode configuration
- Custom-made 4-point measuring probe (cylindrical probe tips arranged in line with a diameter of 0.8 mm and a distance between the probes of 2.1 mm)
- Measurement time of 200 s
- Averaging of 6 measurements at different locations on the sample surface
- ATR-FTIR spectral resolution of 1.9 cm^-1
- Raman excitation wavelength of 532 nm and exposure time of 20 s
- Nanoindenter loading/unloading rate of 300.00 mN/60 s and maximum force of 150 mN
- At least 12 indentations for hardness testing
- Measurement of at least five randomly selected areas for surface roughness
- Fracturing of samples in liquid nitrogen and platinum coating for SEM/EDX
- Microtoming of samples at -120°C for TEM
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