The raw materials that were used in the experiments were as follows: (I) Ethylene-propylene-diene terpolymers (EPDM) rubber as eco-composite matrix was of Nordel 4760 type, produced by Dow Chemical Company (Michigan, MI, USA) (mooney viscosity of 70 ML1+4 at 120 °C, ethylene content of 70%, 5-ethylidenenorbornene (ENB) content of 4.9 wt %, density of 0.88 g/cm3 and crystallinity degree of 10%), (II) Polyethylene glycol (PEG) as process aid was of PEG 4000 type supplied by Advance Petrochemicals Ltd. (Ahmedabad, India) (density of 1128 g/cm3 and melting point in the range of 4–8 °C), (III) Pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate) as an antioxidant was of Irganox 1010 type bought from BASF Schweiz (Basel, Switzerland), (IV) Dibenzoyl peroxide as a cross-linking agent was of Perkadox 14-40B type from AkzoNobel Chemicals (Deventer, The Netherlands) (density 1.60 g/cm3, 3.8% active oxygen content, 40% peroxide content, pH 7), (V) sawdust was of fir wood type obtained from a local sawmill in Romania (Sebes, Romania) (size particles—mash 250–270, single type of wood).
Blends were prepared on an electrically-heated laboratory roller. For preparation of the polymeric composites, the blend constituents were added in the following sequences and amounts: 100 parts of EPDM were rolled until binding for 1–2 min, than 3 phr of PEG 4000, and 1 phr Irganox 1010 were added and embedded for another 3–4 min and finally 5 and 15 phr of wood sawdust were added and mixed for 2–4 min until the homogenization. Blends were removed from the roll in the form of the sheet that is about 2 mm thick. Test specimens were obtained by compression molding at 160 °C and a pressure of 150 MPa using an electrical press for 5 min. Plates were then cooled to room temperature under pressure. Process variables were as follows: temperature between 25–50 ± 5 °C, friction 1:1.1, and total blending time 8–14 min. Plates required for physical and mechanical tests with sizes of 150 × 150 × 2 mm3 were obtained by pressing in a hydraulic press at 110 ± 5 °C and 150 MPa [8 (link)].
Samples vulcanized with dibenzoyl peroxide were prepared in the same way as those for the electron beam, while adding 8 phr of the vulcanizing agent dibenzoyl peroxide Perkadox 14-4B in a hydraulic press at 160 °C for 20 min.
Free full text: Click here